• NCB 's Services at a glance

    Cement Industry
    Alternative Fuels
    Coating & Build-up
    Comprehensive Process Audit
    Energy Audit
    Geology, Mining and Raw Materials
    Investigations on kiln shell corrosion
    Limestone Consumption Factor
    Optimization of Raw Mix Design
    Plant Maintenance
    Process and Productivity
    Project Engineering & System Design
    Raw Materials, Cements & Special Formulations
    Refractory Engineering Services
    Studies on coating and ring formations
    Concrete and Construction Technology
    Evaluation of Aggregates
    Concrete Mix Design and Admixture Testing
    Mechanical Properties of Concrete
    Durability Tests of Concrete
    Third Party Construction Quality Audit
    Structural Optimization and Design
    Energy & Environment
    Environment Management
    Energy Audit
    Laboratory Services
    Calibration Laboratory Services at NCB
    NCB Proficiency Testing Scheme
    Standard Reference Materials (SRMs)
    Quality Management Services
    Third Party Construction Quality Audit
    TQM & Quality Systems
    Structural assessment and Rehabilitation
    Non-Destructive Testing & Diagnostics for Distressed Structures
    Durability Tests of Concrete
    Testing and Evaluation of Materials
    Evaluation of raw materials and cement samples
    Testing Services
    Evaluation of Aggregates
    Durability Tests of Concrete
    Mechanical Properties of Concrete
    Training
    PG Diploma in Cement Technology
    Short Term Courses
    Special Group Training Programmes
    Simulator based courses
    Waste Utilization
    Alternative Fuels
    Wastes Utilization
    Advanced Facilities
    Heating Microscope
    Inductive Coupled Plasma Spectrometer
    Optical Microscopy
    Scanning Electron Microscope (SEM)
    X-Ray Diffractometer (XRD)

    Project & Industrial Activities

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  • Project Engineering & System Design

    Project Engineering and System Design (PSD) encompass activities for project management from concept to commissioning of Greenfield/ Brownfield Cement plants.

     

    SERVICES OFFERED UNDER THE PROGRAMME

    • Project Formulation and Engineering Services.
    • Project Management and Field Services.
    • Plant Performance Assessment.
    • Plant System Design Audit.
    • Corporate Debt Restructuring (CDR) Studies.
    • Assessment of plant capacity and bottle neck study for capacity enhancement.

     

    KEY ASPECTS

    CME

    • Highly trained and experienced staff
    • Equipped with latest software, and measuring/ testing equipment.
    • Computerized databases.
    • Tailor made proposals according to client requirement.

     

     

    SELECT LIST OF RECENT PROJECTS

    • Project Monitoring and Control for setting up a 600 tpd cement plant in Republic of Congo for of Republic of Congo.
    • Techno Economic Feasibility Report (TEFR) for setting up a 1 MTPA cement plant for EAPCC, Kenya, Africa.
    • Techno Economic Feasibility Report for setting up two 0.6 MTPA cement grinding units at Kisumu, Kenya and Arusha, Tanzania for EAPCC, Kenya, Africa.
    • Technical Appraisal and Recommendations for setting up a 600 tpd cement plant in Republic of Congo for Ministry of External Affairs, GoI.
    • Comprehensive Techno-Economic Review for Ali-Sabieh cement plant in Djibouti, Africa for Ministry of External Affairs, Govt. of India.
    • Techno Economic Feasibility Report for setting up a 3 MTPA cement project for M/s Heidelberg Cement Ltd, Gulberga, Karnataka, India
    • Pre-feasibility and Techno Economic Feasibility Report for setting up a Cement and Allied Materials handling unit for Malabar Cements Ltd at Cochin port.
    • Preparation of DPR for 5000 TPD new Greenfield clinkerisation unit, and up-gradation of capacity of existing 3 kilns to 5000 TPD each at Gujarat for M/s Ambuja Cement, India.
    • Plant Performance Assessment carried out for M/s Meghalaya Cements Ltd, Meghalaya.
    • Preparation of benchmarking reports for cement plants and cement grinding units of various capacitites for IPICOL, Odisha.
    • Assessment of Air Pollution Control Equipment for Malabar Cements Ltd at Walayar plant and Cherthala grinding unit.
    • Setting up a 1.0 MTPA cement plant; Tender document preparation and freezing of capacity of plant equipment and machinery for M/s Devarshi Cement Ltd., India.
    • Corporat Debt structuring study carried out for M/s Saurashtra Cements
    • More than 30 TEFRs/ 5 DPRs have been prepared leading to realization of cement projects within the country and abroad as well.
    • Techno-Economic Viability Studies for plant operations carried out for 3 cement plants, leading to normal and stable operation of the plants.
    • Reports also made for productivity improvement studies for various cement plants.
    • Reports made on capacity enhancement in various sections through system design improvement for various cement plants.
    • Contribution in Development of state of the art techniques in Cement Manufacturing.
    • System design of cement transportation from cement mills to cement silos to reduce energy consumption, by way of optimization of conveying distance, change over to mechanical system and a separate packing machine for some of the silos has been studied. This has helped various cement plants reduce their energy consumption considerably.

    Last updated on :08/04/2016

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