• Project Engineering & System Design

    Project Engineering and System Design (PSD) encompass activities for project management from concept to commissioning of Greenfield/ Brownfield Cement plants.

     

    SERVICES OFFERED UNDER THE PROGRAMME

    • Project Formulation and Engineering Services.
    • Project Management and Field Services.
    • Plant Performance Assessment.
    • Plant System Design Audit.
    • Corporate Debt Restructuring (CDR) Studies.
    • Assessment of plant capacity and bottle neck study for capacity enhancement.

     

    KEY ASPECTS

    CME

    • Highly trained and experienced staff
    • Equipped with latest software, and measuring/ testing equipment.
    • Computerized databases.
    • Tailor made proposals according to client requirement.

     

     

    SELECT LIST OF RECENT PROJECTS

    • Project Monitoring and Control for setting up a 600 tpd cement plant in Republic of Congo for of Republic of Congo.
    • Techno Economic Feasibility Report (TEFR) for setting up a 1 MTPA cement plant for EAPCC, Kenya, Africa.
    • Techno Economic Feasibility Report for setting up two 0.6 MTPA cement grinding units at Kisumu, Kenya and Arusha, Tanzania for EAPCC, Kenya, Africa.
    • Technical Appraisal and Recommendations for setting up a 600 tpd cement plant in Republic of Congo for Ministry of External Affairs, GoI.
    • Comprehensive Techno-Economic Review for Ali-Sabieh cement plant in Djibouti, Africa for Ministry of External Affairs, Govt. of India.
    • Techno Economic Feasibility Report for setting up a 3 MTPA cement project for M/s Heidelberg Cement Ltd, Gulberga, Karnataka, India
    • Pre-feasibility and Techno Economic Feasibility Report for setting up a Cement and Allied Materials handling unit for Malabar Cements Ltd at Cochin port.
    • Preparation of DPR for 5000 TPD new Greenfield clinkerisation unit, and up-gradation of capacity of existing 3 kilns to 5000 TPD each at Gujarat for M/s Ambuja Cement, India.
    • Plant Performance Assessment carried out for M/s Meghalaya Cements Ltd, Meghalaya.
    • Preparation of benchmarking reports for cement plants and cement grinding units of various capacitites for IPICOL, Odisha.
    • Assessment of Air Pollution Control Equipment for Malabar Cements Ltd at Walayar plant and Cherthala grinding unit.
    • Setting up a 1.0 MTPA cement plant; Tender document preparation and freezing of capacity of plant equipment and machinery for M/s Devarshi Cement Ltd., India.
    • Corporat Debt structuring study carried out for M/s Saurashtra Cements
    • More than 30 TEFRs/ 5 DPRs have been prepared leading to realization of cement projects within the country and abroad as well.
    • Techno-Economic Viability Studies for plant operations carried out for 3 cement plants, leading to normal and stable operation of the plants.
    • Reports also made for productivity improvement studies for various cement plants.
    • Reports made on capacity enhancement in various sections through system design improvement for various cement plants.
    • Contribution in Development of state of the art techniques in Cement Manufacturing.
    • System design of cement transportation from cement mills to cement silos to reduce energy consumption, by way of optimization of conveying distance, change over to mechanical system and a separate packing machine for some of the silos has been studied. This has helped various cement plants reduce their energy consumption considerably.

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