Energy Management

PROFILE

Energy management is a key programme under CME which offers technical services related to Energy Audits and WHR feasibility studies to cement plants of India and abroad.

SERVICES OFFERED

• Energy audit studies in cement plants including captive power plants
• Energy management, monitoring and target setting
• Heat balance studies
• Gas balance studies
• Identification of potential for thermal and electrical energy savings and recommendations for remedial measures
• Techno economic feasibility studies for waste heat recovery system (WHRS) in cement plants

METHODOLOGY OF ENERGY AUDIT

• Site visit and data collection
• Measurement of Process and electrical parameters
• Preliminary data analysis
• Preliminary findings presentation at site
• Detailed data analysis at our unit
• Recommendations based on economic viability-short term, medium term & long-term measures.
• Draft Report submission, discussion of recommendation with the client & finalizing the report with the client.

AREA’S OF AUDIT (In brief)

• Review of Electricity Bills, Contract Demand
• Study of Motors Loading
• Performance Evaluation of Boilers
• Performance Evaluation of Turbines
• Performance Evaluation of utilities like Compressors,Pumps,Fans,Blowers
• Illumination System

PROJECTS EXECUTED

• Development of energy consumption norms for cement sector under Energy ConservationAct-2001 for Bureau of Energy Efficiency (BEE)
• Implementation of Energy Conservation Act – 2001 in cement sector for Integration GmbH,Germany through German technical cooperation (GTZ).
  • Baseline energy audits in 14 cement plants in india awarded by BEE
  • Mandatory energy audit in 03 cement plants in india
  • Techno economic feasibility studies for waste heat recovery system in 03 cement plants of India and abroad.
  • Energy Audit Studies (More than 170) completed
  • Derivation & Finalisation of normalization factor for cement plants in cooperation with BEE
  • Report on technological developments in cement industry.

CLIENTS

• Bureau of energy efficiency
• Department of Industrial Policy and promotion (DIPP)
• Lafarge
• Ultratech
• ACC
• Prism cement Ltd
• Ambuja Cements Ltd
• Malabar cements ltd
• East African Portland cement (Kenya)
• Manikgarh cement
• Lakshmi cement
• TERI
• CII